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POW-R-BRIKTM
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Phase Control Modules
345-800 Amperes/400-3000 Volts
OUTLINE DRAWING MARKING: DEVICE AND DIRECTION ACCORDING TO CIRCUIT CONFIGURATION CHART C G TAPPED HOLE x 0.50 DEEP TYP. 3 PLACES MARKING: K1 AI/K2 (ANODE)/(CATHODE), AND A2 (ANODE) AS SHOWN A2 D B
L TYP. 4 PLACES
C L
K1 C L
X2
F A MARKING: STYLE NO. WITH DATE CODE & MFG. LOCATION CODE (CUSTOMER PART NO. OPTIONAL)
F
E O THRU HOLE TYP. 4 PLACES (FOR TYP. 1/4-20 SOCKET HD. SCR.) (& BELLEVILLE SPRING WASHER) GATE (WHITE) & CATHODE (RED) LEADS 12.5" LONG WITH 0.375" LONG STRIPPED ENDS SENSOR (WHITE) LEADS 12.5 0.5" LONG WITH 0.375" IN LONG STRIPED ENDS
POW-R-BRIKTM Phase Control Modules 345-800 Amperes/400-3000 Volts
J H
K
CASE ANODIZED PER MIL-A-8625, TYPE II
C L
THIS SURFACE MUST BE PROTECTED AND NOT DAMAGED
Outline Drawing
Z7A Outline
Dimension A B C D E F G Inches 6.30 3.02 3.15 2.47 0.328 Dia. 1.83 5/16-18 UNC-2B H J K L 1.27 2.09 2.25 0.56 Millimeters 153.16 76.70 80.01 62.73 Dia. 8.33 46.48 5/16-18 UNC-2B 32.25 53.08 57.15 14.22
Z9A Outline
Dimension A B C D E F G Inches 7.50 3.70 3.15 3.15 0.328 Dia. 2.03 3/8-16 UNC-2B H J K L 1.51 2.52 2.75 0.56 Millimeters 190.50 93.98 80.01 80.01 Dia. 8.33 51.56 3/8-16 UNC-2B 38.35 64.00 69.85 14.22
Description: Powerex POW-R-BRIKTM Modules are designed for medium and high current power control applications. POW-R-BRIKTM Modules feature an electrically isolated package that simplifies system packaging, installation and cooling. POW-R-BRIKTM Modules utilize Compression Bonded Encapsulation (CBE) mounting and double side cooling of the semiconductor elements. The Z7A outline POW-R-BRIKTM uses 33mm or 38mm elements and the Z9A outline POW-R-BRIKTM uses 50mm elements. Standard circuit configurations include Dual SCR, Dual Diode, SCR/Diode, and Diode/SCR. Additional circuit configurations, e.g. Single Element, Common Cathode, Common Anode, and special element types, e.g. Fast Switch SCRs, Fast Recovery Diodes, GTOs, and Transistors are available. Features: Electrically Isolated Packaging Anodized Aluminum Housing Internal Copper Contacting Gold Element Contacting Internal Temperature Sensor Compression Element Contacting Applications:
Mounting Bolt (E) Torque Limit is 11 ft.-lb. Electrical terminal (G) torque limit is 11 ft.-lb. for type Z7A and 20 ft.-lb. for Z9A. Apply a thin coating of thermal joint compound to heat sink surface prior to module mounting. Module weights: Z7A weighs 6 lbs. while the Z9A module weighs 11 lbs. If incoming tests are done for isolation voltage, the voltage should be applied in a slow manner rather than abruptly imposed on the device. The voltage should be applied between the top terminals, which must be shorted together, and the metal case. The metal case is anodized and provides added voltage isolation capability if not damaged: factory hi-pot test is achieved without the benefit of the anodized coating.
Ordering Information: Select the complete thirteen digit module part number you desire from the Configuration Reference Description. Example: P3Z7ACT700W16 is a 1600 Volt, 375 Ampere Average, Dual SCR POW-R-BRIKTM Module with the standard thermistor.
AC Motor Starters DC Motor Controls Resistance Welding Controls Mining Power Centers High Voltage Motor Starters Transportation Systems P-1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIKTM Phase Control Modules 345-800 Amperes/400-3000 Volts
Configuration Reference: The POW-R-BRIKTM part number system takes the form P3 Z7A CT7 00 W16 where: * P3 is the configuration number. The configurations are shown pictorially in the right hand column. * Z7A is the package type per the outline drawings Z7A and Z9A on this data sheet. * CT7 denotes the element code. The Element Code Reference at the end of this data sheet provides information on the standard element codes including the corresponding disc device using the element. Refer to the appropriate disc package data sheets in the Powerex Semiconductor Data Book for additional device specifications. * 00 denotes special features: 00 - module includes standard thermistor XT - no thermistor AA-ZZ - denotes unique customer specification * W16 denotes voltage code per the table below. Note that not all voltage ratings are available for every element. Refer to the Element Code Reference for available voltage ranges for a given element.
Elements Voltage Rating 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000
Voltage Code V04 V06 V08 W10 W12 W14 W16 W18 W20 W22 W24 W26 W28 W30
Circuit Configurations:
P1 - DIODE P4 - FAST DIODE*
S
Element 1 P2 - SCR/DIODE P5 - FAST SCR/FAST DIODE*
Element 2
S
Element 1 P3 - SCR/SCR P6 - FAST SCR/FAST SCR*
Element 2
S
Element 1 P7 - DIODE/SCR P8 - FAST DIODE/FAST SCR*
Element 2
S
Element 1
Element 2
* Consult Factory for Available Ratings.
P-2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIKTM Phase Control Modules 345-800 Amperes/400-3000 Volts
TRANSIENT THERMAL IMPEDANCE, Z (J-C) (t), (oC/WATT)
Typical Thermistor Circuit Thermistor temperatures can be measured using the following circuit arrangement in conjunction with a 5 volt source. Resistance values for R1 and R2 are specified for two operating temperature ranges.
THERMISTOR 5 VOLT SUPPLY R1 POW-R-BRIK GATES
POW-R-BRIKTM Thermistor Characteristics
Element Average Thermistor Thermistor Temperature Resistance Temp. Steady State Dynamic Ohms C C (Min.) C (Max.) 12093 40 43 50 7337 50 53 60 4990 3324 2262 1569 1316 1109 938 797 680 582 500 431 60 70 80 90 95 100 105 110 115 120 125 130 63 73 83 93 98 103 108 113 118 123 128 133 70 80 90 100 105 110 115 120 125 130 135 140
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (JUNCTION-TO-CASE) Z7A
10-1
10-2
10-3
PER ELEMENT, BOTH CONDUCTING PER ELEMENT, ONE CONDUCTING PER MODULE, BOTH CONDUCTING
10-4 10-3
10-2
10-1
100
101
102
103
TIME, t, (SECONDS)
R2
VO
CONTROL: PROTECTION CIRCUIT
TRANSIENT THERMAL IMPEDANCE, Z (J-C) (t), (oC/WATT)
1. Temperature range, 75C through 125C R1 = 3.5K ohms R2 = 840 ohms V0 = 2.5 volts at 100C 2. Temperature range, 90C through 140C R1 = 2.2K ohms R2 = 500 ohms V0 = 2.45 volts at 115C The output signal (V0) is approximately 30 mv/C over the temperature range indicated.
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (JUNCTION-TO-CASE) Z9A
10-1
Curve matched 2% over temperature range of +40C to +125C. Resistance tolerance specified at +125C, 6%. Without self heating, 10mW maximum thermistor dissipation. Use "Sensor at Tj" ohms from characteristics for recommended steady state overload trip resistance.
10-2
10-3
PER ELEMENT, BOTH CONDUCTING PER ELEMENT, ONE CONDUCTING PER MODULE, BOTH CONDUCTING
10-4 10-3
10-2
10-1
100
101
102
103
TIME, t, (SECONDS)
P-3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIKTM Phase Control Modules 345-800 Amperes/400-3000 Volts
Maximum Ratings and Electrical Characteristics
Voltage VDRM/VRRM Part Number E1 (V) E2 (V) VRSM E1 (V) E2 (V) Voltage Gate Current, Speed of Element* Gate Current dv/dt (V/s) di/dt (A/s) IDRM/IRRM ITSM/IFSM E1 E2 (mA) (mA) E1 E2 (kA) (kA) Speed Isolation Voltage** Strike Distance
VGT (V)
IGT (mA)
SCR Diode trr tq VRMS (s) (s) (V)
Terminals to K1/A1 IRMS Case K2/A2 (mA) (In.) (In.)
Diode/Diode
P1Z7AAR700W_ _ P1Z7ABR700W_ _ P1Z9AAR900W_ _ P1Z9ACR900W_ _ P1Z9ADR900V_ _ 3000 3000 2200 2200 3000 3000 1200 1200 600 600 3100 3100 2300 2300 3100 3100 1300 1300 700 700 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 50 50 50 50 7 9 16 30 50 7 9 16 30 50 -- -- -- -- -- 15 10 20 15 10 3000 1.10 0.70 1.00 2500 0.92 0.70 1.00 3000 1.70 1.00 1.15 2500 1.50 1.00 1.15 2500 1.50 1.00 1.15
150 150 150 150 150 150
Half Control SCR/Rectifier
P2Z7ABB700W_ _ P2Z7ACB700W_ _ P2Z9AAA900W_ _ P2Z9ABA900W_ _ P2Z9ACA900W_ _ 2200 2200 1600 1600 3000 3000 2000 2000 1600 1600 2300 2300 1700 1700 3100 3100 2100 2100 1700 1700 300 300 300 300 300 3 3 3 3 3 150 150 200 200 200 600 600 600 600 600 30 30 75 75 30 30 75 75 9 10 15 17 25 9 14 16 16 16 150 10 150 8 400 20 250 20 150 20 2500 0.92 0.70 1.00 2500 0.92 0.70 1.00 3000 1.70 1.00 1.15 2500 1.50 1.00 1.15 2500 1.50 1.00 1.15
150 150
Full Control SCR/SCR
P3Z7ABT700W_ _ P3Z7ACT700W_ _ P3Z7AAT800W_ _ P3Z7ABT800W_ _ P3Z7ACT800W_ _ P3Z9AAT900W_ _ P3Z9ABT900W_ _ P3Z9ACT900W_ _ 2200 2200 1600 1600 3000 3000 2200 2200 1400 1400 3000 3000 2000 2000 1600 1600 2300 2300 1700 1700 3100 3100 2300 2300 1500 1500 3100 3100 2100 2100 1700 1700 300 300 300 300 300 300 300 300 3 3 3 3 3 3 3 3 150 150 150 150 150 200 200 200 600 600 600 600 600 600 600 600 30 30 35 35 35 75 75 30 30 35 35 35 75 75 9 10 9 12 15 15 17 25 9 10 9 12 15 15 17 25 150 150 200 200 200 400 250 150 -- -- -- -- -- -- -- -- 2500 0.92 0.70 1.00 2500 0.92 0.70 1.00 2500 0.92 0.70 1.00 2500 0.92 0.70 1.00 2500 0.92 0.70 1.00 3000 1.70 1.00 1.15 2500 1.50 1.00 1.15 2500 1.50 1.00 1.15
150 150
Half Control Rectifier/SCR
P7Z7ABB700W_ _ P7Z7ABC700W_ _ P7Z9AAA900W_ _ P7Z9AAB900W_ _ P7Z9AAC900W_ _ 2200 2200 1600 1600 3000 3000 2000 2000 1600 1600 2300 2300 1700 1700 3100 3100 2100 2100 1700 1700 300 300 300 300 300 3 3 3 3 3 150 150 200 200 200 600 600 600 600 600 30 30 75 75 30 30 75 75 9 14 16 16 16 9 10 15 17 25 150 10 150 8 400 20 250 20 150 20 2500 0.92 0.70 1.00 2500 0.92 0.70 1.00 3000 1.70 1.00 1.15 2500 1.50 1.00 1.15 2500 1.50 1.00 1.15
150 150
Applies for zero or negative gate bias. Higher dv/dt ratings available, consult factory. With recommended gate drive. Per JEDEC standard RS-397, 5.2.2.6. Per JEDEC RS-397, 5.2.2.1. Bottom side cooled. Consult recommended mounting procedures. Designs are available for "Current Source Inverter" applications, consult factory. Reflects substantial derating necessary with single 0.08C/W or 0.10C/W sink. * Element location indicated by E1 or E2. ** Hi-Pot. 60Hz, 1 min. test
P-4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIKTM Phase Control Modules 345-800 Amperes/400-3000 Volts
Part Number
Element Circuit Currents Current and Thermal Ratings of Module Data Model* Units per Current Thermal 1 3 2 3 Sink Maximum R (J-C) R (C-S) AC AC 1 3 Sensor per E2 Power per Switch Switch Bridge Bridge E1 IT(av) @TC Dissipation @Tj Module Module R (C-A) Tj TA IRMS IRMS IDC IDC () (C/W) (C/W) (C/W) (C) (A) (C) (W) (C) (A) (A) (A) (A)
Diode/Diode
P1Z7AAR700W_ _ P1Z7ABR700W_ _ P1Z9AAR900W_ _ P1Z9ACR900W_ _ P1Z9ADR900V_ _ 355 435 590 740 800 105 105 105 105 110 1125 1125 1500 1500 1330 150 150 150 150 150 315 315 315 315 315 0.04 0.04 0.03 0.03 0.03 0.010 0.010 0.008 0.008 0.008 0.10 0.10 0.08 0.08 0.08 40 40 40 40 40 -- -- -- -- -- -- -- -- -- -- 385 440 570 670 775 400 465 600 705 805 AR7 BR7 AR9 CR9 DR9 AR7 BR7 AR9 CR9 DR9
Half Control SCR/Diode
P2Z7ABB700W_ _ P2Z7ACB700W_ _ P2Z9AAA900W_ _ P2Z9ABA900W_ _ P2Z9ACA900W_ _ 380 395 430 520 590 85 85 85 85 85 1100 1100 1325 1465 1465 130 130 125 130 130 530 530 640 530 530 0.04 0.04 0.03 0.03 0.03 0.010 0.010 0.008 0.008 0.008 0.10 0.10 0.08 0.08 0.08 40 40 40 40 40 560 590 630 740 800 275 290 310 365 385 330 345 370 435 470 350 365 390 460 495 BT7 CT7 AT9 BT9 CT9 BR7 BR7 AR9 AR9 AR9
Full Control SCR/SCR
P3Z7ABT700W_ _ P3Z7ACT700W_ _ P3Z7AAT800W_ _ P3Z7ABT800W_ _ P3Z7ACT800W_ _ P3Z9AAT900W_ _ P3Z9ABT900W_ _ P3Z9ACT900W_ _ 345 375 300 390 450 355 470 600 85 85 85 85 85 85 85 85 1095 1095 1095 1095 1095 1295 1460 1460 130 130 130 130 130 125 130 130 530 530 530 530 530 640 530 530 0.04 0.04 0.04 0.04 0.04 0.03 0.03 0.03 0.010 0.010 0.010 0.010 0.010 0.008 0.008 0.008 0.10 0.10 0.10 0.10 0.10 0.08 0.08 0.08 40 40 40 40 40 40 40 40 505 550 445 560 630 535 675 815 250 270 220 275 300 260 335 375 300 320 255 330 385 310 400 460 315 335 265 345 405 330 420 480 BT7 CT7 AT8 BT8 CT8 AT9 BT9 CT9 BT7 CT7 AT8 BT8 CT8 AT9 BT9 CT9
Half Control SCR/Diode
P7Z7ABB700W_ _ P7Z7ABC700W_ _ P7Z9AAA900W_ _ P7Z9AAB900W_ _ P7Z9AAC900W_ _ 380 395 430 520 590 85 85 85 85 85 1100 1100 1325 1465 1465 130 130 125 130 130 530 530 640 530 530 0.04 0.04 0.03 0.03 0.03 0.010 0.010 0.008 0.008 0.008 0.10 0.10 0.08 0.08 0.08 40 40 40 40 40 560 590 630 740 800 275 290 310 365 385 330 345 370 435 470 350 365 390 460 495 BR7 BR7 AR9 AR9 AR9 BT7 CT7 AT9 BT9 CT9
Applies for zero or negative gate bias. Higher dv/dt ratings available, consult factory. With recommended gate drive. Per JEDEC standard RS-397, 5.2.2.6. Per JEDEC RS-397, 5.2.2.1. Bottom side cooled. Consult recommended mounting procedures. Designs are available for "Current Source Inverter" applications, consult factory. Reflects substantial derating necessary with single 0.08C/W or 0.10C/W sink. * Reference element data model on the following page.
P-5
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIKTM Phase Control Modules 345-800 Amperes/400-3000 Volts
Element Code Reference
Element Code AR7 BR7 CR7 AR9 CR9 DR9 BT7 CT7 AT8 BT8 CT8 AT9 BT9 CT9 9HP

Element Type 33mm Diode 33mm Diode 33mm Diode 50mm Diode 50mm Diode 50mm Diode 33mm SCR 33mm SCR 38mm SCR 38mm SCR 38mm SCR 50mm SCR 50mm SCR 50mm SCR 50mm SCR
Comparable Disc Device R7S0 _ _ 08XX00 R7S0 _ _ 12XX00 R7S0 _ _ 16XX00 R9G0 _ _ 12XX00 R9G0 _ _ 18XX00 R9G0 _ _ 22XX00 T7S0 _ _ 6504DN T7S0 _ _ 7504DN T820 _ _ 6003DH T820 _ _ 7503DH T820 _ _ 9003DH T9G0 _ _ 0803DH T9G0 _ _ 1003DH T9G0 _ _ 1203DH T9GH _ _ 0903DH
I (I = Amps Peak)
Available Voltage Range 2200-3000 1200-2200 800-1200 2200-3000 800-1200 400-800 1400-2200 800-1600 2200-3000 1200-2200 800-1400 2200-3000 1200-2000 800-1600 1200-2200
A 0.89605 0.63200 0.45000 0.39964 0.60627 0.46319 0.74419 0.58729 1.02841 0.88287 1.08412 1.43303 0.96195 0.55570 0.95642
Coefficients for VTM, VF, Model B C -0.08108 -0.02192 0.02800 0.05540 -0.00168 0.02950 0.00380 0.06654 0.13475 -0.07743 -0.13881 -0.10092 -0.08755 0.05740 -0.00285 0.00045 0.00013 0.00008 0.00024 0.00005 0.00006 0.000325 0.000416 0.001179 0.00010 -0.00013 0.000620 0.000074 0.000135 0.000225
D 0.02836 0.02065 0.01128 0.00319 0.00766 0.00061 0.01882 0.00060 -0.03631 0.03081 0.03756 0.01789 0.03286 0.00104 -0.00178
VTM, VF = A + B x LN(I) + C x I + D x
Coefficients are for Tj = 130C, 50A through 3000A Peak Module ratings for these elements are not shown, consult factory.
P-6

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